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ESCH Textile Flocking Systems - Full Surface (Roll to Roll) Flocking

FLOCKING MODULES

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  • Flocking plants with min. up to 8 double dosing head for DC Flock
  • European Patent nos.: 0095515, 0095566, 121851
  • European Patent Numbers: 0095515, 0095566, 121851

FLOCK DOSING UNITS

imageThe machine is designed for the processing of all types of cut flock fibres known on the market for direct charging systems. The electrostatic equipment of the machine is designed according to the valid VDE regulations VDE 0147 and 147/2.

The machine is designed for the processing of all types of cut flock fibers known on the market for direct-charging systems. The electrostatic equipment of the machine is designed according to the valid VDE and CE regulations.

The brush strips have a metal coating and can be installed to be turned over. To avoid destruction of the brush strips and screens due to improper setting, a guard device for the brushes and stabilizers is installed. The brush body can be set at distance to the screen from the outside without any mounting work. This ensures that the screened flock can be exactly dosed and distributed over the entire width. The dosing unit contains 4 insulators for the dosing chamber, known on the market for direct-charging systems. As mentioned above, the electrostatic equipment of the machine meets the VDE and CE regulations.

One welded steel-plated dosing chamber with a puncture-proof insulation on the outside. The dosing chamber is equipped with one or two brush shafts with ball bearing and with joint-ring sealing. Mounted onto the brush shaft are the holders for the brush strips with an accurate spacing and clamping device.

Technical Data:

  • Working width 1,600 mm
  • Flock dosing width 1,800 mm
  • Welded steel-plated dosing chambers with a puncture-pr7oof insulation on the outside. The dosing chamber is equipped with two brush shafts with ball bearing and with joint ring sealing. Mounted onto the brush shafts are the holders for the brush strips with an accurate spacing and clamping device.
  • The brush strips have a metal coating and can be installed to be turned over.
  • To avoid destruction of the brush strips and screens by improper setting, a guard device for the brushes and stabilizers is installed. The brush body can be set at a distance to the screen from the outside without any mounting work. This ensures that the screened flock can be exactly dosed and distributed over the entire width +/- 1%.
  • Flock agglomeration extracting facility. The side wall can be lifted with a pneumatic cylinder. It is opened and closed manually or automatically, to extract the flock agglomerats.
  • Includes 4 insulators for the dosing chambers, 2 insulators for the drive of the brush shafts designed as a cluch, 2 insulators for the extracting srews, and 2 sieve frames for each flock dosing unit.

GENERATORS

imageHIGH VOLTAGE GENERATORS DC; TYPE ESA 100-2.5-E-R Technical Data:

  • Main current 220 V, phase
  • Main frequency 60 Hz
  • Power input 100 W
  • Output voltage 0-100 kW
  • Load current max. 2,5 mA

SUPPORT FRAMES

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  • Welded steel frames of square tube with bronze lifting nuts.
  • Mounting plates for insulators and gear motors.
  • Guide roll to move the sieve frames.
  • AC gear motor 0.37 kW.

VIBRATION TABLES

imageThe frame is a sturdy construction. Attached is the excess flock collecting box. Welded steel frame of square tube with bronze lifting nuts. Mounting plates for insulators and gear motors. Guide roll to move the sieve frames.


Technical Data | Each consists of:

  • 2 Flock transporting screws of about 125 mm each with gear motor 0.55kW
  • 5 beater bars of about 100mm
  • 1 drive with gear motor 1.5 kW
  • Speed of beater bars 0-800 rpm

SUCTION AND ASPIRATION TABLES

imageAfter flock module, with beater-bar and aspiration unit on top, unit is height-adjustable.


TRANSPORT BELT THROUGH THE FLOCKING FIELD

image Free running belt, type Tefka GG/04 D, with automatic guiding and tension control, inlet and outlet structure 1 AC drive. Belt width: 2.000 mm.


STENTER FRAME THROUGH THE FLOCKING FIELD

imageIncludes Telescopic Beater Bars


SUCTION SYSTEM and FILTER UNIT

imageFlock Recycling-designed to service the flock dosing units. Bag filter with mechanically cleaning device called Cyclone (separator) with framework (height approx. 7,000 mm). All necessary pipes to the Cyclone and filter connection device to the air-conditioning unit.


CLIMATE CONTROL UNIT

imageIncludes defuser and pipes. Designed to service flock dosing units. The air-conditioning room produces a constant temperature and air humidity level, the points of adjustment of which are variable. During the layout of this unit we take into consideration the climate of each customer’s location.

Technical Data | Unit consisting of:

  • Humidifying machine
  • Heat Exchanger
  • Piping system, Filter-K
  • Local switchboard
  • Various regulating armatures
  • Filter sensors in the A/C room

SERVICE BRIDGE

imageDesigned to accommodate three (3) flock dosing units. Welded steel framework, in the exact dimensions to take the pre-dosing units, and also fits into the flock room. 1 metal stairs includes industrial handrail.